With a manufacturing ERP for batch manufacturing, companies will have a lot of operational advantages that includes. lead-to-cash, order-to-fulfilment, and procure-to-pay operation. Chemicals and likewise companies which are categorized under batch process need to have ERP system that can streamline business operations.
The global market for manufacturing and process control is expected to grow from $86.7 billion in 2020 to $117.7 billion by 2025 with a compound annual growth rate (CAGR) of 6.3% for the period of 2020-2025.
When it comes to developing custom ERP Solution, DreamzTech developers got extensive experience. ERP software for process manufacturing industry helps manufacturers to easily manage formulation, production and compliances.
Formulation is the key when it comes to batch manufacturing. Streamlined formulation management, manufacturing quality management, batch scaling and regulatory compliance are essential for process manufacturers in this ever-growing market to produce safe and compliant products.
DreamzTech can develop a custom ERP system that will go well with manufacturing management operations by enabling to track all supply chain movement. Integrated Production Planning and Shop Floor Production Function with sales orders, inventory system for manufacturing, purchasing and Supplier Management, integration with accounting softwares such as Quickbooks and Xero, and building financial reporting play an important role to provide real-time coordination across all modules.
Manufacturing Bill of Material Management Module can help define in a hierarchy manner with list of Raw Materials, Parts, Components needed to make an unit of the Product. Any change in formulation or the recipe can be tracked by having a version control system in place.
Key Modules of Manufacturing ERP System
ERP for Smart Manufacturing
DreamzTech capability of developing a custom Manufacturing ERP system that will go well with manufacturing operations by enabling to track all supply chain movement. Integrated Planning and Shop Floor Production Function with sales orders, inventory, purchasing and Supplier Management, integration with accounting softwares such as Quickbooks and Xero, and building financial reporting play an important role to provide real-time coordination across all modules.
Production and Shop Floor Management
Production and Shop Floor module controls the movement of materials during the production process. Production Planning is managed through the use of production orders. These orders indicate the quantities and due dates of items being manufactured. They also contain list of materials required, extracted from the standard manufacturing bill of material, and expected production operations, from the standard routing.
Manufacturing Planning and Scheduling (MPS)
The application ties overall business planning and forecasting to detail production operations through the Master Production Schedule. Planning and Scheduling (MPS) provides a plan for what you need to produce, how much to produce, and when to produce it, based upon supply and demand. Manufacturing Planning and Scheduling provides required information to plan and control the manufacturing management.
Manufacturing Bill of Material
A BOM is a hierarchy which lists Raw Material, Parts, and Components needed to make one unit of the Product. A BOM is tightly integrated with Production Order, whose issuance may generate Reservations for the components in the Bill of Materials that are in stock, and Requisition for the components which are not in stock.
Material Requirement Planning
Material Requirement Planning (MRP) is used to procure or the required material quantities on time for the purpose of Production. The MRP can be generated against the Production Schedule or also on the basis of demand Management. An intelligent forecasting for inventory can give the accurate insights on procuring right materials from your vendors based on historical data. The Material Requirement Planning function does requirement calculation including the wastages and plans the quantity to procure with dates on which the material need to be procured.
Manufacturing Quality Management
QMS system ensures product quality and industrial compliances by automated or manual quality check at multiple stages. Quality planning, Quality Check Definition, Quality Characteristics for different type of quality check (likewise, Inward QC, In-Process Quality Check, Finished Goods Quality Check, etc.,).
The quality check can be easily configured in manufacturing ERP. The Quality Management module ensures the production performance and output matches the Manufacturing Standards to utmost satisfaction of customers.
Production & Manufacturing Control
Production planner to ensure best utilization of time by combining multiple similar jobs that reduces change over time and reduces the cost. A Manufacturing ERP when integrated with production machines using proprietary API or IoT Sensors can give near real-time statistics to bring production efficiency and insights on manufacturing process. Integrations also helps in controlling production machines such as feeding machines, mixing machines and conveyors enhancing production process and product quality.
Manufacturing Inventory Management
The stores and inventory management module automates material Requirement process. Inventory Management module comprises of functions like Receipt of goods, Quality Check, Delivery of Goods, Stock Transfer from one location or warehouse to other location, Issue and Return of material to Production Department.
IoT enabled Physical Stock Reconciliation, Generation of Material Requirement planning and many more. The Stores and Inventory dashboard helps companies analyse the whole inventory record effectively and enables to generate intelligent stock reports from anywhere and at any time. Having a intelligent forecasting system linked with inventory management triggers procurement process with preferred suppliers using predefined workflow.
CRM – Customer Relationship Management
A flexible CRM in Manufacturing provides Resource Business Management solution helps enterprises to generate, Sales Lead, Maintain Customer Masters and Product Price List, process incoming orders, Generate invoices for orders, and more.
Financial Accounting and ERP Integrations
Basic accounting features of manufacturing ERP can be developed on global accounting standards and can also be integrated with readily available 3rd Party accounting softwares such as Sage ERP API, Sage Intaact, Quickbooks and Xero.
DreamzTech also got extensive experience in integrating with renowned ERP Solutions such as SAP, Oracle NetSuite, Sage X3, MS Dynamics etc.
Plant Maintenance
Plant Maintenance is critical part of Manufacturing Operations Management (MOM). The functions of plant maintenance helps to minimize breakdown and keep the plant in good working condition at the lowest possible cost.
DreamzCMMS, a computerised Maintenance Management System, is a perfect fit for integration with manufacturing ERP to create Maintenance schedule, maintenance reference guide, maintenance procedures. Against the Maintenance schedule, Maintenance job or a work order can be created.
Using IoT sensors and Threshold values on machines running stats can provide predictive alerts for routine inspections and maintenance work orders.
Some key features in an intelligent maintenance management system such as DreamzCMMS are
- Preventive Plan for Maintenance
- Calibration Schedule As Per Due Date
- Preventive Maintenance Log
- Maintenance Slips
- Preventive Plan – Machine Wise Checklist
- Asset List and Critical Spares List (Asset BOM)
Custom Manufacturing ERP Solution Integrations
An Intelligent Manufacturing ERP should be flexible to integrate with various solutions to extend its capabilities.
Enterprise ERP Integration
Integration development with Enterprise ERP Solution and reap the benefits and their flexibilities
Accounting Integration
Integration development with readily available accounting software for easy year-end process and accounts postings.
IoT Integrations
Enable you to monitor your machines in near real time and to automatically invoke actions such as sending an email, or triggering events.
Maintenance Management
Integration with manufacturing ERP for Plant Maintenance
Our Portfolio
Our digital manufacturing services focus on harnessing the power of digital manufacturing technologies in reshaping the manufacturing landscape. We help our clients to implement the manufacturing ERP system and production and operation management solution to automate the compounding formulation, assist production team in planning, processing and streamlining business operations and increase the productivity rate. Check few of our case studies to get an idea about our vertical experience.
EAM RFID Solution
DreamzTech EAM optimizes performance, extends asset life cycles, and reduces operational downtime and costs. Maintain all asset types no matter where they reside, set up new assets quickly and upgrade enterprise asset management (EAM) software automatically for nonstop uptime, reduced costs and minimized risk.
Compounding And Manufacturing ERP
DreamzTech developed a custom manufacturing ERP Software which was cloud-based and supported global manufacturing resource planning and manufacturing operations management. The client needed a modern ERP Solution for manufacturing industry for their production planning and operations.