A renowned Robotic Solutions expert was finding it extremely challenging to serve its dynamic portfolio of clients in the manufacturing industry, including some of the very big names in the biological and pharmaceutical, metals and mining, and construction sectors.
Its efficiency was fizzling out like electricity from a shoddy wire, due to unpredictable equipment breakdowns, no centralized tracking, disorganized records, and costly maintenance.
Stuck, unable to grow, and faced with numerous day-to-day challenges, the Robotic Solutions provider partnered up with DreamzTech.
DreamzTech custom designed a Laboratory Information Management System (LIMS) that was perfectly tailored to cater to the client’s manufacturing industries’ needs. It not only provided effective maintenance management but also performed an array of essential functions, boosting overall productivity, cost-effectiveness, and revenue.
As the Robotic Solutions expert served many clients in the manufacturing sector, it had the complex and challenging task of managing the sample data collected from various lab equipment.
The core challenges plaguing the client’s day-to-day operations were as follows:
Difficulty in controlling and tracking equipment data, due to the lack of a centralized information management system that covered the entire lab
Unpredictable equipment malfunctions would burn away valuable time, manpower, and energy every time they occurred, with no way to prevent or monitor them digitally
Tedious manual monitoring of equipment was wasting away company productivity and time
Inability to ascertain inventory caused confusion about the availability of assets and parts, which further led to significant financial inefficiency in production
Records were unorganized because there was no digital information management system; this was both frustrating and risky as physical documents were difficult to find and, if misplaced, were lost forever
Overly complicated data representation meant that active decision- making was always bogged down by the time-consuming, difficult task of interpreting the data in the first place.
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For the Robotic Solutions provider to effectively manage the data of these manufacturing giants, it needed a Laboratory Information Management System which was not only more efficient but also customized to serve its specific needs. In a nutshell, it needed to be centralized, predictive, seamless, organized, and effective.
Our LIMS ensured that the client seamlessly managed data collection and representation, as well as critical equipment maintenance.
Here’s how DreamzTech assisted the Robotic Solutions expert by harnessing various tools:
DreamzTech sought to provide our client with a centralized, efficient, and robust information management system.
Here are the robust technologies employed by our technical experts:
Instead of uncontrolled and wayward data, the client now has a central information management system with a broad holistic capacity. This includes all of the following:
Vital information about the status of assets and parts is now clearly visible in the system, maximizing production efficiency
Now, optimizing systems to their maximum efficiency is possible, with detailed graphical analysis of real time data in an easy-to-read dashboard of asset status.
Specifically tailored for our client, the system has the option to control machines from a user interface using PLC/SCADA /IoT.
Confronting the unpredictability of equipment malfunctions was a tremendous boon to the client. Now, the system:
The system creates a powerful visualization of the sample data, enabling the client to address flow congestion and automatically generate reports specific to the company’s requirements.
Process Automation :
No more tedious manual maintenance (or its hefty costs) with our automated process.
Instead of waiting for malfunctions, prevent them! By doing so, minimize idle time and costs.
Our solution dramatically streamlines and boosts operational efficiency.
Because of the new preventive maintenance capacity, downtime is significantly reduced, which enhances productivity.
Interactive Dashboard & Reporting:
Data management is no good if data is not understandable and actionable. That’s exactly what the interactive data representation fixes.
Essential Intelligence Delivered!:
Data is captured from equipment with razor sharp precision, by using IoT devices. This greatly aids excellent data analysis.
With DreamTech’s Laboratory Information Management System (which was custom-tailored for a Robotic Solutions provider serving manufacturing clients) process control automation can now be significantly improved, especially when enriched by third-party integration.